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Saris Tour

A view of what's inside the Powertap SL 2.4 Wireless.
This setup is used for testing and debugging the Powertap.
The new Powertap 2.4SL Wireless has been through some tough testing. The carbon cover was removed exposing the electronics to a
Another view.
This press is used for making small parts for Saris trainers and racks. It has 10' of concrete underneath it for support.
The part the press makes.
The assembly area for the Fluid Trainer.
A black light is used to make sure no fluid has leaked out. No it's not CSI.
Various items are heat tested to make sure they'll work under extreme conditions.
A view of the assembly area for the indoor cycles.
One of the first things in the assembly of a Powertap is to install the bushing.
Next the hub is filled with air to make sure everything is sealed.
This jig is used to calibrate the Powertap to within +/- 1.5%.
40ibs of weight is used to calibrate the hub.
Another view of the calibrating jig.
This is used to make sure the hub shell is perfectly round.
This is the last part of assembly, the hub is run for 10mins to make sure speed, watts, miles and timing are accurate.
A closer view.
And yet another view.
This setup is for testing the wireless part of the Powertap.
This is on the wireless jig, the hub is rotated to make sure wireless consistent in all directions.
Another testing area.
The Saris bike racks.

A tour of Saris Cycle Group. Includes a look into how the Powertap SL 2.4 is put together.

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